This week we had two and I had finally remembered to take pictures for a blog post. So here it is.

Chrylser, Jeep and Dodge, use an eight cut side bar ignition. This ignition is very common, and regularly gets stuck. We see it on vehicles from eight years and older. It is not exactly a design defect, but from use.

Root causes

The three key reasons your ignition gets stuck are (a) a worn key, (b) dirt/lint and (c) worn wafers. The basic fix is for us to come out, get your ignition unstuck, remove, clean and rebuild it with new wafers and springs. If you key is still making the sidebar stick out, then we need to cut you a new key by code too. Well go through the hole process here.

Removing the ignition

The first step is getting your ignition unstuck by manually going in and moving the wafers back into position. Once the wafers are in position we can turn the lock to the on position in order to depress the ignition cylinder retainer. On rare cases with multiple (I have seen three) wafers are stuck, we need to drill into the ignition housing to depress the sidebar directly. Here is a picture of the ignition cylinder and housing removed.

Stuck Wafers

Once we have the cylinder out you can see the front 1-3 wafers (right side) being stuck down. Compared the the wafer 3-8 which are higher. See picture here.

Removing wafers and cleaning the cylinder

With the ignition cylinder removed we then remove all of the wafers and springs. Looking closely you can see the grime build up inside the wafers. Also here is a picture of the ignition lock cylinder, housing, wafers, springs and key taken apart.

Adding new wafers & springs

After cleaning, we put brand new springs and wafers into the lock using a Chrysler keying kit. Notice how the new shiny wafers all pop up to the same level now.  Compare to the stuck wafers picture above.

Seeing the difference in the side bar

Here you can see the side bar that is poped up on one side, compared to the rebuilt cylinder where the sidebar is flush. The side bar need to be flush in order for the ignition cylinder to turn.

Checking the Key

The last step is to check the existing key in the new rebuilt cylinder. If the key rocks and the side bar can pop up, causing the cylinder to have difficulty turning, then a new key by code needs to be cut.

Now if your Chrylser, Jeep, Dodge or ignition is stuck or won’t turn, you can understand what is going on, and how we can fix it for you.

As always, we hope this is insightful for you and if you need help give us a call at 541-632-3968.